Intelligent Downtime Analytics
Transform your existing CCTV infrastructure into a proactive, AI-driven monitoring system for unparalleled industrial safety and operational efficiency.
Machine Downtime Monitoring
Invisible bottlenecks drain profitability. Our video analytics models track machine activity states and operator presence without requiring complex, expensive IoT sensor integrations.
Gain deep insights into true machine utilization, identify the root causes of idle times, and optimize your production lines using the cameras you already have installed.
Key Machine Downtime Features
Non-invasive visual monitoring to maximize your factory floor's output and minimize idle periods.
True Utilization Metrics
Visually confirms whether a machine is actively running, idling, or completely shut down, cross-referencing with operator presence to calculate precise OEE (Overall Equipment Effectiveness).
Instant Supervisor Alerts
Sends automatic notifications via SMS or dashboard if a critical production asset remains idle beyond an acceptable time threshold, enabling rapid intervention.
Operator Flow Analysis
Maps the exact time an operator spends at a workstation versus moving away for parts or tools, highlighting workflow inefficiencies and ergonomic issues.
Historical Trend Reporting
Generates comprehensive daily, weekly, and monthly reports identifying chronic downtime patterns across different shifts and machine types.
How It Works
Seamless integration with your factory environment in four simple steps.
Deploy Cameras
Position standard CCTV cameras to view key production cells and machines.
AI State Recognition
AI learns the visual signatures of active vs. idle machine states.
Continuous Tracking
The system logs down-to-the-second utilization data automatically.
Dashboard Insights
Managers review real-time OEE metrics and respond to idle alerts.
Why Choose AI Over Legacy Systems?
Traditional PLC Integration
- ✗ Requires complex wiring and custom programming for each machine.
- ✗ Very difficult to implement on legacy or analog equipment.
- ✗ Does not track operator presence, only machine status.
- ✗ High upfront cost and long deployment cycles.
Anshos Tech Visual Analytics
- ✓ Non-invasive; zero integration with machine internals required.
- ✓ Works instantly with legacy, modern, and analog equipment alike.
- ✓ Correlates machine status with human operator behavior.
- ✓ Rapid deployment using existing facility cameras.
Frequently Asked Questions
While PLCs offer deep internal data, older machinery is notoriously hard to connect. Video analytics provides universal, immediate visibility across all machine generations without touching their internal controls or voiding warranties.
Yes, it maps the exact time an operator spends actively engaged at a workstation versus away from it, highlighting ergonomic issues, missing material delays, and overall workflow bottlenecks.
Our models are trained to recognize specific visual cues of operation—such as the movement of robotic arms, spindles turning, material feeding, or indicator lights changing color.
No. The system is designed to track operational states and anonymous human presence rather than identifying specific individuals, focusing purely on process efficiency.
Trusted Across Industries
Ready to secure your operations?
Deploy cutting-edge video analytics across your facility in weeks, not months. Book a demo to see our AI in action.